Feb 02, 2025 Tinggalkan pesan

Apa perbedaan antara pelapisan seng, pelapisan kadmium, pelapisan krom dan pelapisan nikel?

 

Galvanis
Fitur: Seng relatif stabil di udara kering dan tidak mudah untuk mengubah warna. Dalam air dan atmosfer lembab, ia bereaksi dengan oksigen atau karbon dioksida untuk membentuk oksida atau alkali seng karbonat, yang dapat mencegah seng terus berlapis dan teroksidasi, memainkan peran perlindungan.
Seng sangat rentan terhadap korosi dalam asam, alkalis, dan sulfida. Lapisan seng umumnya dilewati. Setelah pasif dalam larutan asam kromik atau kromat, film pasif yang terbentuk tidak mudah untuk bereaksi dengan udara lembab, dan kemampuan anti-korosi sangat ditingkatkan. Untuk bagian musim semi, bagian berdinding tipis (ketebalan dinding<0.5m) and steel parts requiring high mechanical strength, hydrogen removal must be carried out, while copper and copper alloy parts do not need hydrogen removal. Galvanizing has low cost, convenient processing, and good effect. The standard potential of zinc is relatively negative, so zinc coating is an anodic coating for many metals. Application: Galvanizing is widely used in atmospheric conditions and other good environments. But it is not suitable for friction parts. Characteristics of cadmium plating: For parts in contact with marine atmosphere or seawater and in hot water above 70℃, the cadmium coating is relatively stable, has strong corrosion resistance and good lubricity. It dissolves very slowly in dilute hydrochloric acid, but is very easy to dissolve in nitric acid. It is insoluble in alkali, and its oxide is also insoluble in water. Cadmium coating is softer than zinc coating, has less hydrogen embrittlement, has strong adhesion, and under certain electrolytic conditions, the obtained cadmium coating is more beautiful than zinc coating. However, the gas produced by cadmium when it melts is toxic, and soluble cadmium salts are also toxic. Under normal conditions, cadmium is a cathode coating on steel and an anodic coating in marine and high-temperature atmospheres. Application: It is mainly used to protect parts from atmospheric corrosion of seawater or similar salt solutions and saturated seawater vapor. Many aviation, marine and electronic industrial parts, springs, and threaded parts are plated with cadmium. It can be polished, phosphated and used as a paint base, but cannot be used as tableware. Characteristics of chromium plating: Chromium is very stable in humid atmosphere, alkali, nitric acid, sulfide, carbonate solution and organic acid, and is easily soluble in hydrochloric acid and hot concentrated sulfuric acid. Under the action of direct current, if the chromium layer is used as an anode, it is easily soluble in caustic soda solution. The chromium layer has strong adhesion, high hardness, 800~1000V, good wear resistance, strong light reflectivity, and high heat resistance. It does not change color below 480℃, begins to oxidize above 500℃, and the hardness drops significantly at 700℃. Its disadvantages are that chromium is hard, brittle, and easy to fall off, which is more obvious when subjected to alternating impact loads. It is also porous. Metallic chromium is easily passivated in the air to form a passivation film, thereby changing the potential of chromium. Therefore, chromium becomes a cathodic coating on iron. Application: It is not ideal to directly plate chromium on the surface of steel parts as an anti-corrosion layer. Generally, it can achieve the purpose of rust prevention and decoration through multi-layer electroplating (i.e. copper plating → nickel → chromium plating). At present, it is widely used to improve the wear resistance of parts, repair dimensions, light reflection and decorative lights. Nickel plating characteristics: Nickel has good chemical stability in the atmosphere and alkali solution, is not easy to change color, and is only oxidized at a temperature above 600°C. It dissolves very slowly in sulfuric acid and hydrochloric acid, but is easily soluble in dilute nitric acid. It is easy to passivate in concentrated nitric acid and has good corrosion resistance. The nickel coating has high hardness, is easy to polish, has high light reflectivity and can increase beauty. Its disadvantage is that it is porous. To overcome this disadvantage, multiple metal coatings can be used, and nickel is the middle layer. Nickel is a cathode coating for iron and an anodic coating for copper. Application: Usually used to protect decorative coatings in order to prevent corrosion and increase beauty. Nickel plating on copper products is ideal for corrosion protection, but because nickel is relatively expensive, copper-tin alloy plating is often used instead of nickel plating.

 

 

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